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The Difference in Continuous Side Sealers and Intermittent Motion Side Sealer

Whether you’re packaging food, e-commerce items, or retail products, a side sealer is a key player in making your line run smoothly. These machines use shrink film to wrap products tightly, protecting them while giving a clean, professional look.

But here’s the tricky part: should you go for a continuous side sealer or an intermittent motion side sealer? At first glance, they look similar, they both wrap products in shrink film but the way they work and the results they give are very different.

No worries! You’re in the right place. Let’s break it down in a simple, easy-to-understand way so you can pick the shrink equipment that works best for your business.

 

What Is a Side Sealer?

A side sealer is a fully automatic shrink sealer that continuously wraps products in shrink film while sealing along the side of the package and again with a cross seal bar in the front of a package. Unlike an L-bar sealer that seals one product at a time across both ends, a side sealer runs products of different lengths without stopping for adjustments. Perfect for keeping operations fast and efficient.

From food packaging to retail and e-commerce, side sealers are everywhere because they make packaging faster, easier, and more reliable.

What Is an Intermittent Motion Side Sealer?

An intermittent motion side sealer is the “stop-and-seal” option. Each product pauses briefly while the machine seals the shrink film, creating a neat, tight package.

These machines are flexible and budget-friendly, perfect for smaller runs or products of different sizes. If your line changes often or you handle seasonal items, an intermittent side sealer is a solid choice.

Why intermittent side sealers are popular:

  • Lower upfront cost than continuous machines.
  • Easily handles products of different shapes and sizes.
  • Ideal for short runs or seasonal packaging.

The trade-off? Because each product stops for sealing, intermittent side sealers are slower than continuous models. But for many businesses, their flexibility and affordability make them a smart choice.

Continuous Side Sealer is Built for Speed

A continuous side sealer takes a completely different approach. It is all about speed and efficiency. Instead of stopping each product, the sealing bar moves along with the item, sealing the shrink film as it travels down the line.

These machines shine in high-volume operations where every second counts. They keep products moving, reduce bottlenecks, and deliver clean, professional seals at scale.

 

 

Key advantages include:

  • High-speed performance for nonstop packaging.
  • Reliable consistency on large production runs.
  • Smooth handling that reduces downtime.

The main consideration? They usually have a higher upfront cost and work best with products of similar sizes. But for busy lines, they can save a ton of time and keep your workflow efficient.

Continuous vs. Intermittent Side Sealers: Speed or Flexibility

Now that we’ve explored both types, let’s break down the main differences between continuous side sealers and intermittent motion side sealers. Understanding these differences will help you pick the right shrink equipment for your production line.

Feature Intermittent Side Sealer Continuous Side Sealer
Operation Stops each product to seal Moves alongside product, sealing as it travels
Speed Slower, ideal for small runs Fast, perfect for high-volume runs
Flexibility Handles mixed product sizes easily Best for uniform sizes
Cost Lower upfront cost Higher upfront cost
Best For Short runs, seasonal products Large-scale production

Key Takeaways

In short, there’s no one-size-fits-all solution. Understanding the differences ensures you pick the side sealer that keeps your products moving efficiently while maintaining professional-quality packaging.

(PP-5545TBH Intermittent) (PP-5545TBJ Continuous)

 

Which Side Sealer Is Right for Your Business?

Questions to Ask Before Choosing

Before picking a side sealer, consider your production needs:

  • What’s your production volume? High-volume runs often benefit from continuous side sealers.
  • Do you run mixed product sizes? Intermittent sealers handle variety more easily.
  • What’s your budget? Intermittent models cost less upfront; continuous models are a bigger investment but pay off with speed.
  • How important is speed to your operation? If speed is critical, continuous side sealers are usually the best fit.

Industry Examples

Here’s a quick look at how different industries typically choose their shrink equipment:

  • E-commerce fulfillment centers → Continuous side sealers for fast, high-volume packing.
  • Seasonal food packaging → Intermittent side sealers for flexibility and smaller runs.
  • Contract packagers with mixed clients → Intermittent side sealers to handle variety.
  • Large-scale CPG companies → Continuous side sealers for speed and consistency.

By answering these questions and looking at industry examples, you can quickly identify which side sealer will keep your shrink film packaging efficient and professional.

Industry Examples

Final Thoughts on Choosing the Right Side Sealer

Picking the right side sealer doesn’t have to be overwhelming. It all comes down to your production needs, product variety, and speed requirements.

Intermittent motion side sealers are flexible and cost-effective, perfect for smaller runs or products of varying sizes. Continuous side sealers are built for speed and consistency, making them ideal for high-volume production.

The best approach is to match your side sealer to your workflow. Consider your daily output, product sizes, budget, and how important speed is to your operation. Looking at how similar industries use these machines can also provide helpful guidance.

With the right shrink equipment, your shrink film packaging will run smoothly, look professional, and keep your production line efficient, no matter your products or volume.

 

 

 

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