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How To Use Shrink Film: Top Usages in 2025

Shrink Film Usages in 2025

Shrink film is a versatile and essential packaging material in the packaging world. Whether you’re a small business owner looking to enhance your product presentation or a large-scale manufacturer needing to protect goods in transit, understanding how to use shrink film effectively is key. In this guide, we’ll walk you through the ins and outs of shrink film in 2025, with a special spotlight on a standout product: BestPack’s QS300. We’ll also explore the key considerations for using shrink film to help you master this packaging solution.

The Star of the Show: BestPack QS300

BestPack QS300

When it comes to high-quality shrink film, the BestPack QS 300 is a game-changer. This advanced, crosslinked shrink film is designed for a wide variety of applications, from multipacks and toys to baked goods and games. But what makes it so special?

  • Exceptional Durability: The QS 300 boasts high tensile strength and tear resistance, ensuring your products are well-protected. Its crosslinked structure adds to its toughness.
  • Superior Clarity: With excellent gloss and clarity, this film enhances the retail appeal of your products, making them stand out on the shelf.
  • Sustainable Choice: In an increasingly eco-conscious world, the QS 300 shines. It’s made with 30% post-industrial recycled material, making it a more sustainable option without compromising on performance.
  • User-Friendly: This film is compatible with nearly all shrink-wrapping equipment and is known for its consistent machinability on both semi-automatic and automatic wrappers. It also offers a high percentage of shrink, allowing it to conform tightly to irregular shapes.
  • Safe for Food Contact: The QS 300 is FDA and USDA approved, making it a safe choice for packaging food items.

Other Noteworthy Shrink Films from BestPack

Other Noteworthy Shrink Films from BestPack

While the QS300 is a fantastic all-arounder, BestPack offers other specialized films to meet diverse needs:

  • QSIR High-Performance Crosslinked Shrink Film: For those seeking the utmost in performance, the QSIR is another excellent crosslinked option and made up of 30% of post-consumer recyclable materials. The QSIR is offered in lighter gauges that provide a stronger wrap when heated up. Like the QS300, it is FDA and USDA approved, and it’s a great choice for products that require stronger cleaner wraps.
  • QS201 General Purpose Multilayer Shrink Film: If you’re looking for a more cost-effective solution for general-purpose packaging, the QS201 is a great choice. This multilayer polyolefin film offers excellent sparkle and clarity, works on most shrink equipment, and is also FDA & USDA approved.

Mastering Shrink Film: A Deeper Dive

To get the most out of your packaging, it’s important to understand the practical aspects of using shrink film.

Activation and Application

Activating shrink film is a simple process that requires heat. Once your product is wrapped in the film, the specific application method can vary. However, a crucial step for any BPX shrink film is to add small perforations, or vent holes, into the material. These holes allow hot air to escape during the heating process, which prevents bubbling and wrinkling. After preparing the film, you apply heat using a compatible shrink heat tunnel. The heat causes the film to shrink and conform tightly to the shape of your product, creating a secure, clear, and protective seal 

The Benefits of Shrink Film

The advantages of using shrink film are numerous. It provides a protective barrier against dust, moisture, and dirt, and its high-quality composition ensures it’s strong and resistant to tearing. One of its key features is being tamper-evident, as it’s easy to see if a package has been opened, which is crucial for food and pharmaceutical products. Furthermore, shrink wrapping is a cost-effective and space-saving solution, allowing you to bundle items compactly. You can even get custom-printed film to showcase your brand logo and information.

Benefits of Shrink Film

Budgeting for Shrink Wrapping: Costs and Maintenance

From a financial perspective, it’s important to consider the total cost of ownership. This includes the initial equipment investment, the recurring cost of the film, and ongoing maintenance.

  • Cost Expectations: The price of shrink film rolls can vary widely based on the material (Polyolefin is a common, high-quality choice), thickness (gauge), and roll width. While shrink wrapping is generally one of the more affordable packaging methods per unit, the film itself is a consumable, recurring expense that needs to be factored into your budget.

    However, programs like BestPack’s BPA Program can help offset these costs. By ordering BestPack shrink film, customers earn vouchers that can be redeemed for spare parts and equipment maintenance. This effectively turns a recurring operational expense into an investment in your machinery’s upkeep, contributing to a lower total cost of ownership. The initial equipment investment can range from inexpensive handheld heat guns for small-scale use to significant investments in medium or high-speed heat shrink tunnels for high-volume production.

Budgeting for Shrink

  • Maintenance Considerations: Your shrink wrapping equipment is a key asset, and regular maintenance is crucial to prevent costly downtime. For heat tunnels, this includes cleaning the conveyor, checking heating elements, and ensuring electrical components are in good working order. For all equipment, keeping the sealing wires or bars clean of film residue is essential for a consistently strong seal. A proactive maintenance schedule will extend the life of your machinery and ensure high-quality results. To further protect your investment, programs like the BestPack BPA Program support this by offering tangible benefits, including an extended warranty for your equipment, as well as parts vouchers.

Budgeting for Shrink Wrapping

Potential Challenges and Considerations

Potential Challenges and Considerations

While beneficial, there are some disadvantages to consider. As a single-use plastic, it’s important to be mindful of the environmental impact; opting for films with recycled content, like the BestPack QS300, is a great step. Furthermore, achieving the perfect wrap requires proper application. To prevent “ballooning,” where trapped air puffs up the film, small perforations must be added to allow hot air to escape during shrinking. Because these vent holes are necessary, a standard shrink-wrapped seal is not completely airtight. For products needing a true vacuum seal, a specific type of barrier shrink film is necessary. Other common application issues include “dog ears” (triangular protrusions at the corners) and “fish eyes” (patterns from insufficient heat).

When to Use (and Not to Use) Shrink Film

Shrink film is incredibly versatile for products like food, toys, books, cosmetics, and gift baskets. However, it isn’t always the best choice. For extremely fragile items that require rigid protection, a box with cushioning is more appropriate. Similarly, avoid it for very heavy items with sharp edges that could easily puncture the film.

Frequently Asked Questions

What’s the difference between shrink film and cling film?

Shrink film requires a heat source to shrink and conform to a product, creating a durable, sealed layer. Cling film, on the other hand, adheres to surfaces and itself without heat and is typically used for short-term food storage.

What are the main types of shrink film? 

The three most common types are Polyolefin (POF), which is very clear and FDA-approved for food contact; Polyvinyl Chloride (PVC), which is clear but can become brittle in the cold; and Polyethylene (PE), which is often used for bundling heavier items like cases of water.

Can I mail a package that is only shrink-wrapped? 

While shrink wrap provides protection, it is generally not recommended as the sole packaging for shipping. Carriers like USPS require outer packaging, such as a corrugated box, as the shrink film can get caught in mail processing equipment.

What does “shrink force” mean, and why is it important? 

Shrink force refers to the amount of pressure the film exerts on the product as it shrinks. This is a critical factor. A high shrink force could damage delicate items like a thin box of tissues, while a low shrink force might not be enough to securely bundle a heavy multi-pack.

The Wrap-Up

Shrink film is a fantastic packaging solution that offers protection, enhances product appearance, and can even be a sustainable choice. By understanding the different types of films available, like our sustainable QS300, and by mastering the application process, you can take your packaging to the next level in 2025. Happy shrinking!

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